EPS Production Lines & Shape Molding Systems

Complete Foam Factory Solutions | CIF Machinery for Block, Packaging & Molded EPS

Build an EPS Plant That Actually Runs — Not Just Looks Good on Paper

At SMACHCO, we build real EPS factories for real production environments — not showroom rigs for EPS Production Line.
Whether you’re producing insulation panels, fish boxes, protective packaging, or molded trays, we supply and configure complete EPS production lines that are engineered for performance, delivered CIF, and backed by sourcing, freight, and installation support.

Our clients don’t ask, “What machine do I need?”
They ask, “How do I produce 18 blocks/hour?”
Or: “How many fish boxes can I mold per day?”
Or: “Can I recycle trim waste into usable EPS again?”

That’s what we solve.

We know the difference between just selling equipment and building a reliable production facility — one that works in Africa, MENA, CIS, Türkiye, Eastern Europe, and South America under real conditions.

From the first pre-expansion cycle to the last shape molding shot of the day, we make sure every component in your line delivers.

What is an EPS Production Line?

A complete EPS production line includes everything from raw bead expansion to final shape molding or block packaging. A functioning factory typically includes:

• EPS Batch Pre-Expander – for density control (11–35 g/L) with PLC and steam integration
• EPS Silo Storage System – for bead aging and pre-expanded material control (6–12 pcs @ 20–30m³ each)
• EPS Block Molding Machine – full auto, vacuum chamber, hydraulic drive, with size control and recipe presets
• EPS Cutting Machines – hot wire cutting line, vertical + horizontal, adjustable wire spacing
• Shape Molding Machine – hydraulic or pneumatic press for multi-cavity molded foam boxes, trays, protectors
• Steam Boiler + Accumulator – 1.5–2.5 T/h capacity, diesel/natural gas/biomass-fired, with tank and water softener
• Cooling Tower + Pumps – for system-wide temperature control
• Air Compressor System – dry filtered air for shape molding cycles and control valves
• EPS Crusher / Recycling Line – for reprocessing trim, dust, rejected material
• EPS Packing Machine – film wrapper, shrink tunnel, or automated stacking line
• Electrical Control Cabinets – CE-certified, touchscreen, labeled in multiple languages
• Installation & Utility Accessories – piping, valves, pressure regulators, safety controls, etc.

Who We Build EPS Lines For

We supply full EPS systems to:

• 🧱 Insulation panel producers
• 🧊 Fish box and seafood packaging plants
• 📦 E-commerce packaging & foam tray manufacturers
• 🧰 Appliance & industrial protective foam converters
• 🌱 Sustainability-focused factories adding EPS recycling and reuse
• 🏗️ Contractors and private investors localizing EPS capacity in Africa, CIS, MENA, Türkiye, and Latin America

Key EPS Products You Can Manufacture

EPS Product Type	Use Case / Buyer Type
Foam Blocks	Construction, insulation, CNC carving
Fish Boxes (with lids)	Cold chain, seafood, fruit packaging
EPS Trays & Panels	Meat packaging, bakery transport, pharma
Molded Corner Protectors	Electronics, appliances, furniture shipping
EPS Decorative Panels	Architecture, branding, events
Helmet Padding & Liners	Sportswear, OEM headgear, industrial gear
Custom Inserts	E-commerce, equipment shipping, OEM kits

EPS Plant Capacities We Support

We don’t just ask what machines you want — we ask what you need to produce per day. Then we build around that.

System Component	Output (Typical)
Pre-Expander	900–1200 kg/h @ 15 g/L
EPS Block Molding	Up to 18 blocks/hour (2000×1200×1000mm standard)
Shape Molding (Fish Boxes)	3–6 boxes per cycle × 20–25 cycles/hour
Cutting Line	1 block/min, 20–60 wires, vertical + horizontal
Steam Boiler	2T/h with 8–10 m³ accumulator
Recycling Line	200–500 kg/h reprocessing into usable bead

Layout Planning & Utility Support

We provide layout planning based on:

• Factory footprint (min. 400–600 m² recommended, 6m height)
• Bead flow logic from expansion → silo → molding or block line
• Utility zones for boiler, compressor, cooling, drainage
• Electrical + piping trenching plans
• Silo layout for gravity feed or pressured discharge
• Stacking, packaging & loading zone flow

You get:

• .DWG + .PDF layout drawings
• Piping specs
• Electrical load table
• Steam balance calculation
• Silo support structure plans

Why Buyers Choose SMACHCO for EPS Production Line

Because we act like your industrial partner, not a machine trader.

With SMACHCO, you get:

• ✅ CIF delivery with full documentation
• ✅ Machines sourced only from verified EPS machinery factories
• ✅ Support in EN / FR / AR / RU / TR
• ✅ Layout planning, civil guidance, and piping diagrams
• ✅ Installation technician dispatch or remote training
• ✅ Integration of block + shape molding into shared systems
• ✅ Spare parts + wear items sourced for 5–10 years
• ✅ Service, not silence, after payment

EPS Production Line Systems We Offer

Here is a sample offer that we can give for one of our EPS Production Line

Standard Block Line Package (2000x1200x1000mm)

• Pre-expander + 8 silos + vacuum block molding
• Cutting + film wrap line
• Boiler, cooling, air system
• Layout + documents + CIF

Shape Molding Line (Fish Boxes / Protectors)

• Pre-expander + 6 silos + molding machine
• 1 mold set (custom available)
• Boiler + air + cooling system
• Packaging or stacking unit (optional)

Hybrid EPS System (Block + Molding)

• Shared silo + steam system
• Separate block + molding output
• Integrated controls
• Ideal for high-productivity, low-overhead factories

Frequently Asked Questions (FAQ)

Let’s Design Your EPS Production Line

Here’s what we need to get started:

• Your product type: block, box, tray, packaging?
• Daily capacity goal (e.g. 1000 boxes/day or 12 blocks/hour)
• Preferred fuel type (diesel, gas, biomass)?
• Space available (length × width × height)
• Destination port (for CIF)
• Power supply (V / Hz / Phase)

We’ll send you:

• Layout
• Machine list
• Steam/power load
• Container breakdown
• Technical documents
• Full CIF quotation

Talk to SMACHCO for your EPS Production Line Needs

📧 hello@smachco.com
📞 +90 505 694 21 40
🌍 www.smachco.com

Or in short click here for Contact page!

EPS Production Line doesn’t forgive bad planning.
We make sure your line works.